4 Aturan Emas untuk Desain PCB

4 Aturan Emas untuk Desain PCB

When designing a PCB, there are several golden rules that you must follow. These include the Design rule check (DRC) as often as possible, grouping components, separating traces, and the Thermal relief pattern. All of these will make the design process go more smoothly and reduce costs. Moreover, these rules will help you save time and money by making stock decisions easier.

Design rule check (DRC) as often as you can bear it

Design rule checking (DRC) is an important process that helps engineers avoid costly design errors. It helps them identify flaws before they are implemented into their PCB designs. Design rule checking is an efficient way to check that a design meets its specifications and that it will not cause any problems for the final assembly.

PCB designers can run a DRC on their schematic and layout designs to identify and fix errors. These tools generate a comprehensive report detailing any violations. These reports include details such as the rules violated and the specific components involved by reference designator. These tools can also be used manually. However, you should keep in mind that they are not a replacement for a DRC.

While the DRC on PCB design takes some time, it can save you a lot of headache later on. Even if your PCB design is simple, checking it frequently will save you hours of tedious work. It is a good habit to get into, especially if you are working on a complex PCB.

Grouping components

Grouping components is an important part of PCB design. Components with similar functions should be placed together. For example, power management ICs should be grouped with LDOs and other similar devices. In addition, power management ICs and other devices with high currents should be separated from analog and digital parts. Also, keep components with high switching frequencies and high electromagnetic noise separate from other parts. By grouping components by function, you will have a better control over the return path, and you’ll also be able to avoid overheating certain components.

Grouping components in a PCB design is essential to avoid crosstalk and interference between digital and analog signals. Crosstalk is a problem that can compromise the integrity of the signal. To prevent this problem, grouping non-homogeneous components into distinct areas is the simplest solution. This way, the analog and digital masses won’t confuse each other.

The placement of components is important because it affects the overall process and the overall design of the product. Improper placement can result in poor functionality, manufacturability, and maintenance. Some signals may also be corrupted if they are placed incorrectly. The correct placement of components can improve the design process and save a lot of time.

Separating traces

The process of PCB design involves separating traces. The exact width and number of traces will depend on the nature of the signal being transmitted. Thin traces are usually used for low-current TTL signals that don’t need noise protection or high current carrying capacity. They are the most common type of traces on a circuit board. However, some PCB designs will need thicker traces to carry high-power signals and other power-related functions.

Trace geometry is of great importance for proper circuit operation. Because traces are used to carry electrical signals, they must be the right width to prevent overheating and minimize the area of the PCB. There are many calculator tools online that will help you calculate the proper width of a trace.

When designing a PCB, it’s vital to separate analog signals from digital signals. These signals can interfere with each other, and it’s important to keep them separated to prevent crosstalk.

Thermal relief pattern

A thermal relief pattern helps circuit boards dissipate heat across a large area. This is useful when soldering through-hole devices. It is important that the circuit board be designed to minimize the risk of heat buildup during the soldering process.

Thermal relief patterns should be used at any place where a component plate meets a via or a ground plane. They also provide additional support for the component and help reduce thermal stress. Thermal reliefs should be checked regularly during the design phase. Caught early, problems can be minimized or avoided entirely.

It is also important to note that the size of the thermal reliefs must match the width of the power trace. Too small a thermal relief can result in excessive heat and a burned-out connection. A better thermal relief design is one that features enough metal and fewer spokes.

5 Tips Untuk Membuat Papan Sirkuit Cetak Khusus

5 Tips Untuk Membuat Papan Sirkuit Cetak Khusus

If you’re looking to create a custom printed circuit board, there are four key tips you need to follow. These include choosing the right circuit board design software and components early in the design process. Choosing the right materials is another important step to take. Finally, make sure your components are physically and electrically close to one another in the schematic.

Choosing the right circuit board design software

There are several different software solutions to choose from. Choosing the right software for your project can make designing your printed circuit boards easier. Some options provide more advanced features than others. For example, OrCAD PCB Designer includes libraries for signal integrity, schematic capture, auto-routing, and constraint management. It also supports a wide variety of electronic solutions, the English language, and Windows operating systems.

Circuit board design software is a vital part of any electronic product design. It helps engineers visualize and analyze electronic circuitry. It also helps them share their designs with mechanical engineers. A good PCB design software has an extensive library of components to choose from. With a library of pre-defined components, you don’t need to reinvent the wheel every time you create a new part.

While there are many EDA tools out there, the best ones are not free. They are premium tools with robust features. It can be difficult to choose the right one for your needs. The most important thing to consider is the community support of the software you choose. Choosing the right software for your custom printed circuit boards can make your design easier to produce.

Choosing components early in the design process

While creating custom printed circuit boards, it is crucial to choose components early on in the design process. Early selection of components will help you avoid problems with PCB layout and manufacturing. The design process includes several steps to ensure your board is suited to your needs. The first step is to define your PCB’s scope. This is the process in which you specify all components and their locations on the board.

The size of your custom circuit board will determine the components that are most appropriate. Choosing the right size will depend on the final functionality of your circuit. For example, you may want to choose a circuit board that is a certain size in order to fit the entire device. Also, larger circuits may not fit on a single copper layer, so you may need to choose two layers of copper. In such a case, traces will need to be routed on both sides of the PCB.

Early selection of components is critical for the performance and longevity of your PCB. Component placement can affect heat distribution, weight, and performance. While you should adhere to industry best practices when designing custom PCBs, it is a good idea to inject some of your personal style into the design process as well. By integrating your personal ideas, style, and creativity into the design process, you will be able to make your custom PCBs stand out from the competition.

Conducting a design rule check

Conducting a design rule check (DRC) is an important process for engineers creating custom printed circuit boards. It allows them to identify potential errors and fix them before manufacturing begins. Design rule checks should be carried out frequently to ensure that the board design meets all manufacturing parameters. For example, DDR rules will check whether the PCB contains any traces with differential impedances, which must be symmetrical.

By conducting a design rule check, engineers can determine whether the board meets the requirements of the customer. A design rule check can also help improve the manufacturability of a custom board. In modern PCB design, thousands of components and connections must be managed. Some boards may have multiple layers, so a design rule check is essential to ensure an acceptable manufacturing yield.

A DRC runs the design and layout together, allowing for a tight collaboration between the two. By doing so, designers can ensure the PCB meets the required design rules and avoid any unexpected SI, EMI, or safety violations. They can also modify tests to accommodate design requirements and minimize costly board failures. These improvements can increase the product time to market and maximize profitability.

Choosing materials

When it comes to choosing materials for your custom printed circuit boards, you need to take several factors into consideration, including the environment and application where your PCB will be used. You should also consider industry-specific standards and regulatory requirements. For example, you may need to comply with strict requirements relating to fire and heat safety. Choosing materials with the right properties will help you achieve the desired performance at an affordable price.

The material used for PCBs is crucial to the overall performance of your finished product. Different PCB materials have different electrical properties, which will determine their suitability for your particular application. For instance, if you’re designing a circuit board for high-frequency transmission, you need to choose a material with low thermal expansion (CTE) values.

The first step to choosing a material for your custom PCB is to understand how the circuit board is made. A PCB is made of two components, a substrate and a laminate. The substrate provides the structure and foundation of the circuit board, which includes the copper foil and other surface materials. Some boards also include a core material.

Apa yang Dilakukan Papan Sirkuit?

Apa yang Dilakukan Papan Sirkuit?

Ada banyak komponen dan bagian yang membentuk papan sirkuit. Artikel ini akan membahas komponen dan fungsi papan sirkuit tercetak. Ini juga akan mencakup tata letak papan sirkuit. Setelah Anda memiliki pemahaman dasar tentang komponen dan bagian ini, Anda dapat lebih memahami cara kerja papan sirkuit. Jika Anda memiliki pertanyaan, jangan ragu untuk menghubungi kami! Staf kami yang ramah akan dengan senang hati menjawab pertanyaan Anda! Kami harap artikel ini akan membantu Anda!

Papan sirkuit tercetak

Papan sirkuit tercetak adalah tulang punggung sebagian besar perangkat elektronik, mulai dari ponsel hingga komputer. Papan sirkuit ini terbuat dari lapisan logam dengan jalur konduktif di antaranya. Papan sirkuit ini biasanya terbuat dari lapisan-lapisan yang diukir secara terpisah dan dilaminasi bersama untuk menciptakan sebuah pola. Papan sirkuit tercetak juga mengandung jejak, yang merupakan jalur di mana sinyal berjalan melalui papan dan membawa informasi di antara komponen yang berbeda.

Lapisan-lapisan ini dibuat dengan menggunakan peralatan khusus yang disebut plotter. Mesin ini membuat film foto PCB dan dapat mencapai detail yang tepat dan pencetakan berkualitas tinggi. Plotter mencetak tinta yang menyerupai berbagai lapisan pada PCB. Substrat biasanya terbuat dari serat kaca atau resin epoksi. Selanjutnya, tembaga diikat ke satu atau kedua sisi panel. Setelah ini selesai, film fotosensitif ditambahkan ke panel.

Fungsi

Papan sirkuit terbuat dari berbagai komponen yang bekerja bersama untuk menyelesaikan fungsi tertentu. Komponen utamanya adalah kapasitor, resistor, dan transistor. Komponen-komponen ini memungkinkan arus listrik mengalir dari tegangan yang lebih tinggi ke tegangan yang lebih rendah, memastikan bahwa alat menerima jumlah daya yang tepat.

Komponen

Salah satu komponen terpenting pada papan sirkuit adalah transformator. Transformator mengubah energi listrik, memungkinkan sirkuit berfungsi, dengan mengubah tegangan. Perangkat ini dapat memiliki banyak konfigurasi yang berbeda dan perancang sirkuit ahli sering mempertimbangkan proses transformasi tegangan saat merancang sirkuit. Transformator biasanya terdiri dari inti logam yang dikelilingi oleh serangkaian kumparan. Salah satu kumparan ini dikenal sebagai kumparan sekunder, sedangkan yang lainnya adalah kumparan primer.

Komponen PCB lainnya termasuk sakelar dan relai. Perangkat ini digunakan untuk mengatur dan menyalakan dan mematikan daya. Salah satu jenis sakelar semikonduktor adalah Silicon Controlled Rectifier (SCR), yang dapat mengontrol daya dalam jumlah besar dengan menggunakan input yang kecil. Perangkat pasif seperti kapasitor dan resistor juga ditemukan pada PCB.

Tata letak

Tata letak papan sirkuit adalah bagian penting dari desain PCB. Ini adalah proses kompleks yang melibatkan penentuan penempatan berbagai komponen dan lubang pada papan. Ada banyak jenis papan sirkuit yang berbeda, termasuk papan sirkuit industri dan sirkuit elektronik konsumen. Meskipun jenis papan sirkuit ini sebagian besar serupa, perancang tata letak PCB harus mempertimbangkan persyaratan khusus untuk setiap teknologi dan lingkungan tempat papan akan digunakan.

Kompatibilitas elektromagnetik

Kompatibilitas elektromagnetik (EMC) adalah konsep penting ketika mendesain sirkuit elektronik. Hal ini berkaitan dengan masalah derau elektromagnetik, yang dapat mengganggu sinyal dalam sirkuit. Sangat penting untuk mempertimbangkan EMC pada fase desain awal, karena dapat memiliki dampak besar pada produk jadi. Desain PCB yang tepat dapat menghindari masalah EMC dan memastikan fungsionalitas sistem.

Papan sirkuit harus mematuhi standar dan pedoman EMC untuk mencegah interferensi elektromagnetik yang mempengaruhi fungsinya. Masalah EMC yang paling umum berasal dari sirkuit yang tidak dirancang dengan benar. Hal ini dapat mengakibatkan sinyal yang tidak kompatibel saling mengganggu dan menyebabkan papan sirkuit gagal. Hal ini dapat dihindari dengan mengikuti prinsip-prinsip desain EMC, yang harus diuraikan dalam desain sirkuit.

Daya tahan

Daya tahan PCB merupakan pertimbangan penting dalam desain elektronik, terutama ketika PCB akan terpapar ke lingkungan yang keras. PCB industri, misalnya, mungkin harus kokoh dan tahan lama. Mereka mungkin juga harus tahan terhadap suhu tinggi. PCB industri mungkin juga memerlukan proses perakitan khusus, seperti teknologi lubang tembus. PCB industri sering digunakan untuk menyalakan peralatan seperti bor dan pengepres listrik. Kegunaan lain termasuk inverter daya DC-ke-AC dan peralatan kogenerasi tenaga surya.

Daya tahan PCB dapat ditingkatkan dengan memasukkan komponen dan perangkat pasif. Daya tahan pulsa adalah salah satu parameter terpenting yang perlu dipertimbangkan ketika memilih perangkat pasif dan aktif. Ini membantu dalam menentukan disipasi daya maksimum dan perubahan resistansi yang terjadi setelah lonjakan pulsa. Hal ini juga dapat membantu dalam menentukan utilitas sirkuit pulsa. Untuk meningkatkan daya tahan papan sirkuit, resistor film tipis dapat dibuat di permukaan atau disematkan di PCB. Salah satu contohnya adalah paduan nikel-fosfor pada laminasi FR-4. Ini memiliki resistansi lembaran 25 O / sq.

Keamanan

Papan sirkuit adalah komponen penting dari perangkat elektronik apa pun. Papan sirkuit yang tidak berfungsi dengan baik dapat menyebabkan perangkat tidak berfungsi dengan baik atau bahkan gagal total. Karena meningkatnya permintaan pasar konsumen, para insinyur bekerja untuk merancang papan sirkuit yang lebih kecil, lebih efisien, dan fleksibel. Selain itu, mereka harus memenuhi tenggat waktu yang ketat untuk masuk ke pasar. Hal ini dapat menyebabkan kesalahan dalam desain, yang dapat merusak reputasi produk.

Tempat kerja harus aman dan karyawan dilatih dengan baik. Paparan terhadap PCB dapat menyebabkan konsekuensi kesehatan yang serius, termasuk iritasi mata dan kulit serta gangguan pernapasan. Karyawan harus mengenakan pakaian pelindung, termasuk respirator dan sarung tangan. Mereka juga harus menyimpan dan membuang bahan kimia berbahaya dengan benar sesuai dengan pedoman EPA.